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Extreme Pressure Lubricants×スガイケミー - List of Manufacturers, Suppliers, Companies and Products

Extreme Pressure Lubricants Product List

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[BiRAL Problem Solving Case] Precision Resin Molds

Eliminates pin wear without dirtying the product. Excellent in permeability and extreme pressure properties.

Issues: In precision molds, it is common to address wear prevention of bushes and pins through metal surface treatment for hardness enhancement and regular parts replacement, which leads to increased costs and downtime. Additionally, increasing hardness requires more suitable lubricants, but using molybdenum can cause contamination of the products. Solution: Bilar T&D offers excellent penetration and extreme pressure properties, capable of withstanding high temperatures and heavy loads during molding, thereby reducing wear on bushes and pins and lowering costs. Moreover, as it uses extreme pressure agents for lubrication, it does not contaminate products unlike oil-based lubricants. ● For more details, please download the catalog or contact us.

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[BiRAL Problem Solving Case] Tap Installation

Tapping into stainless steel. It adheres well to the surface of stainless steel and has excellent extreme pressure properties.

Issues: Stainless steel is harder than regular steel materials, making it difficult to process, especially for tapping and boring, which are said to be challenging. Its oil-repellent properties lead to problems such as tool breakage and chipping. Solution: Bilar VG adheres well to the surface of stainless steel and has excellent extreme pressure properties, allowing even those with little experience to work smoothly without issues. For more details, please download the catalog or contact us.

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[BiRAL Problem Solving Case] Machining Center (Milling Machine)

Prevention of taper shank galling. Also prevents rust caused by fine scratches.

Issues: At Company A in Shizuoka, when heavy cutting is performed on a milling machine, specific wavelength vibrations can occur depending on the processing conditions, which may cause the tapered part of the attachment to seize. This leads to a decrease in processing accuracy, emergency stops of the machining center, and damage to cutting tools. Solution: Bilar T&D covers the spindle and the precise gap of the tapered part with low viscosity, creating an extreme pressure film on the metal surface to protect the tapered part and prevent seizing. It also prevents rust caused by fine scratches. ● For more details, please download the catalog or contact us.

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[BiRAL Problem Solving Case] Miniature Bearings

Lubrication of the high-speed rotating part of the cassette tape manufacturing line.

Issues: At Company F in the Kanto region, multiple ball bearings are rotating at high speed during the tape winding process. To maintain the proper rotation and prevent tape damage, it was necessary to frequently lubricate the spindle oil, clean the bearings once a week, and replace them every month. Solution: Bilar T&D has excellent lubrication and extreme pressure properties, allowing for maintenance with just one lubrication per day, thus improving the frequency of maintenance (bearing replacement improved to every three months). Durability tests extended the lifespan to 750 hours. ● For more details, please download the catalog or contact us.

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